2007 zf 16 speed gearbox manual problems. The input hub must be heated to approx.
Try removing the CDV. txt) or read online for free. This adds a massive amount of complexity to the gearbox itself, as well as exposing it to sustained high temperatures. But as Ford has pointed out to you your Territory is out of warranty, although that doesn't end Ford's responsibility to back the product. 5i, and MZ3. Manual Gearbox. « Reply #19 on: April 13, 2021, 16:13:55 ». My trans is S6-650 ZF for Ford diesel. #1 · May 30, 2009. So think of it like driving your E30 Apr 22, 2022 · Used OEM From De-commissioned Vehicle, Fits e46 e60 330i 530i 1998-June 1990 . 60. May 18, 2003 · ZF 6 speed problems. We diagnosis faults and repair the makes and models of vehicles using the ZF automatic transmission. ZF-6 GENERAL INFO. Almost like dropping the clutch again. May 10, 2012 · 1) Volume production application in Porsche's new 911 Carrera and 911 Carrera S. Ecomid is the perfect choice for commercial vehicles with a gross vehicle weight of up to 36 tons. #1. First time I took a 30 minute drive it was a hot day. 8L V10 and PowerStroke 6. The ZF320, does not have overdrive, and has a closer ratio gearset as 5th gear is the 1:1 gear. ZF S5-42 vs ZF S5-47. The 420G is a 6-speed manual transmission manufactured by Getrag. Now that I have looked it over, I haven't found any ZF tag on it, but I did some raised 16 Z = ZF-FreedomLine 12 = 12-Speed 16 = 16-Speed Torque Transmission Model Rating Overall Rev. 62 8. ZF Transmission 16 S 1620 TD ZF-Ecosplit Truck - Free download as PDF File (. 4 sec in the 0 - 100 km/h sprint), but in all other areas remains as 5-speed & 6-speed (ZF Ecolite) 9-speed (ZF Ecomid) 12-speed & 16-speed: AS-TRONIC (AUTOMATIC) AS Tronic mid: AS Tronic lite: ZF S5-35/2 manual transmission: 9 S 1110 TD: 12 S 2130 TD: 9 AS 910 TD: 12 AS 1010 TD: 6 AS 700 TO: S 5–42: 9 S 1110 TO: 12 S 2330 TD: 9 AS 917 TD: 12 AS 1220 TD: 6 AS 800 TO: ZF S635: 9 S 1310 TO: 12 S 2833 TD: 9 AS Oct 5, 2021 · The 02M 6-speed debuted in the Mk1 Audi TT 225 Quattro before being rolled out into higher production models, much like the DSG did some years later in the Audi TT 3. Our ZF Transmission Detent Repair Kit is the ideal solution for a very common, but easy-to-fix, problem with the 5-speed ZF transmission used on the E36 328i/M3, E46 328i, E46 330i, Z3 2. Risk of motor shaft damage if input hub is not heated sufficiently. 56 kg (123 lb) Oil capacity: approx. 2 Quattro, The 02M arrived for Volkswagen with the 2002 GTI and GLI 24V VR6 and GTI 337 1. 3 = ZF-Parts List-No. Repairs £500 Sep 18, 2023 · The Getrag 260 has an overdrive gear, and 4th is the 1:1 gear. Feb 11, 2008 · The problem: A portion of 2007-08 X3s built between 9/2006 and 11/2007 my have possible faulty transmission software programming. Have a specific fault? Get in touch. Oct 1, 2002 · The present trend toward larger and heavier-duty pickups has now brought the ZF S6-650 6-speed manual gearbox onto the scene. It is designed for longitudinal engine applications and for use on engines producing up to 499 N⋅m (368 lb⋅ft) of torque. Harsh Shifts and Jerking. With its 6-speed ZF gearbox it surrenders little in performance compared to the DuoSelect (167 mph vs 171 mph, and 0. This gearbox has been designed as the best-seller which had to surpass all predecessors. Please click for detail. It has a valve-body side cover instead of a bottom oil pan. Rev. It lists 35 numbered parts, including covers, rotors, shafts, gears, seals, bearings and other components. txt) or read book online for free. A problem we see in the Stephens Engineering workshop in ZF automatic gearboxes is a slipping in 4th and 5th gear. It keeps getting stuck in gear showing a stop light on the dash board screen. Starting from 2006, automatic transmissions 6HP21 and 0800 018 4141. 73 2nd speed 1. 8/3. 0 litres (3. less than 400Nm) 1/3/5/6-series models of the same vintagebut the specific box may be slightly different to fit the Z4 chassis. 23 4th speed 1. Logged. Older ones call for auto trans fluid. A quick, basic guide to using a 16 speed manual gearbox in a (Daf) truck. Manufacturer recommendations specify the use of GM P/N 1052931 (5w-30) or BMW P/N 07510009420 (10w-60) oil. Details. Check the motor shaft (2) for axial and radial runout as described in section 3. Gasoline engines keep the S6-650 ZF. With the introduction of the Mk5 PQ35 platform and direct-injected power plants 6HP is ZF Friedrichshafen AG's trademark name for its six-speed automatic transmission models ( 6 -speed transmission with H ydraulic converter and P lanetary gearsets) for longitudinal engine applications, designed and built by ZF's subsidiary in Saarbrücken. This unit is similar to the S6-50 but has a revised gear train and synchronizers to handle the increased power from the newer Ford diesel power plants. 9HP48 transmission unexpectedly shifts into neutral. Follow this process through 2-3, 3-4 and 4 -5 at between 1300-1800 rpm and gently accelerate to 50mph in 5th gear. The torque converter can even be swapped out for an electric motor – creating a hybrid option that will still carry significant power. 0L). ZF_AS-TRONIC Technical Manual - Free ebook download as PDF File (. The gearbox may fail to respond to throttle inputs, fail to engage a lower gear, or downshift very roughly in normal Drive mode. To order this publication, contact the OnTrac Service Center at 866-668-7221, or visit the Tech Library at meritorhvs. 4L V8, 6. The brief designation is the B-gearbox. It enables a smooth and comfortable shift feeling for the driver, while ensuring high-precision and quick gear shifting. 41 M-14Z12A-A14 1,450 14. 31 speedometer 1. 2. ATF Oil-Check 6HP26A61 (W12) Before drive test the ATF have to be filled up with the ZF Lifeguardfluid 6 Plus. I discuss the mechatronics unit, solenoids, mechatron Mar 6, 2021 · The most common Jeep Cherokee transmission problems occur in the 2014 and 2015 models. 0L engines. Oregon. The gearbox is composed of a central box containing 4 forward speeds gearings and 2 reverse speeds gearings, epicyclic unit for selecting the speed-gears mounted on the base and over-gear on top. 3L Power Stroke Diesel - ZF-6 transmission problems - i have a 2000 F-250 ext cab short bed 4x4 with the 7. Aug 31, 2018 · As usual, the simplest things can lead to major problems in the 722. Failure to shift into 8th or 9th gear. IVECO TREKKER ZF 16 SPEED MANUAL GEARBOX. #1 ·Jul 5, 2008. E46 320Ci FL swapped to 330Ci. Problems include: Shifting roughly or not shifting properly. Jan 4, 2022 · Thank you for watching. 120 °C from the opening and slid onto the motor shaft until it reaches the stop, i. It is built in two-wheel drive and four-wheel drive versions. Mar 6, 2014 · The ZF 6-speed gearbox is a troublesome one that can fail, as yours appears to have done. 20 for 2 cylinders K = 1. 83 reverse 3. The brief designation is the H-gearbox. If your BMW transmission is stuck in limp mode or won’t shift, check that the battery is fully charged . ZF Ecosplit 8S 16S 151 Repair Manual. 0i, Z4 2. I am rapidly (year to 2 year MY time frame)getting the feeling that this pairing (high torque diesel motor to Aisin TR-80 SD, 8 sp A/T) is probably one of the best in a very long time. 3 Powerstroke, 6-speed manual. Frequently Asked Questions on the ZF S6-40. The bulletin discusses what a dealership should do if customers indicate that their transmission shift quality may be erratic. Automatic transmission: Our DAF CF 85 with a ZF 16 Speed Auto/ Manual box is playing up, since we changed the air dryer. . Ratios: 1st speed 2. AMT can do away with frequent shifting to improve driver comfort, reduce stress and fatigue, and support drivers with concentrating on traffic conditions. The one in the link from RoyB is $7K including everything to do the conversion. which can be cd to thc installation conditions oc the gearbox in the vehicle* The input shaft runs from the engine coupling bclow the axle drive to the speed change gear. Oct 15, 2021 · October 15, 2021. UK Gearbox Repair Experts. You could pursue a full payment for replacing the transmission from Ford, but I doubt you would have any success. Automatic transmission of the longitudinal arrangement of ZF 8HP45 (8HP70) is launched as an advanced version of the previous 6HP21 and 6HP32 versions. 1 set in the 94 behind the 7. Three years after the model’s introduction, Maserati gives us a conventional automatic for the Quattroporte sporting saloon. Nov 11, 2022 · In this guide we are going to focus on the few flaws and problems with the ZF5 transmission, discuss the differences in generations, and briefly cover specs and gear ratios. 090. Description Number lb-ft Ratio L H Ratio and Percent Step FWD. Fill up instruction: The idle speed should be neng = 750 rpm and the transmission oil pan temperature (CGT) 30 50 °C. pdf), Text File (. You'll have the same/similar ZF 6HP gearbox (GA6HP19Z) as on lots of the less powerful (i. 9. Swapping transmissions is not worth it. zf Nov 1, 2022 · The ZF6 transmission is a six-speed manual transmission that was introduced in 2001. I'm having some problems with the transmission on my 2000 F-250, 7. The specifications and ratings for automotive fluids are constantly changing. Fill in oil (ca. And from what I've read off of Fords web site, the ZF 6 speed manual will be offered standard behind their new '08 6. Stephens Engineering carry out ZF automatic gearbox repair as ZF Pro Tech Plus members. The pcarbox tv pc 5 DS—25 is cauit)Ded with a remote control connection. from 2nd to 3rd it makes a low vibrating sound in low revs in normal mode, if I switch it over to sports shift theres a low vibrating sound in 1st from 1500rpm to 2000rpm but no vibrating from second to 3rd. ZF 8-Speed Transmission Problems & Leaks Problem #3 - The Internal TCM/Mechatronic System. 13 April 2007. Aug 18, 2007 · 1999 - 2003 7. 2, 9 speed auto. Transmission failure with no warning. Only Ford's number is on the tag though. I initially inspected it and replaced some warn clutch disks, added new Max Life fluid, and it ran for a while then started going in to limp mode occasionally. 2. 12-Speed Direct Drive M-13Z12A-A13 1,350 15. Apr 4, 2014 · Then, after take off, all is smooth going from 1st to 2nd, but then 2nd to 3rd, the rpm's always spike by about 400 or so during the shift. Having control over each gear allows drivers to better use the optimal gear for cornering, hills, and overtaking maneuvers. Aug 31, 2012 · 567 posts · Joined 2012. The over-gear allows to divide each gear into slow or fast obtaining 16 forward gears which can be inserted and geared down in sequence. zf5speedraceKT - ZF 5 Speed Rebuilt Performance Manual Transmission - BMW E36 M3 328, E46 328 330 ZF 5 Speed Rebuilt Performance Manual Transmission - BMW E36 M3 328, E46 328 330 The Turner Motorsport standard gearbox rebuild includes complete disassembly, thorough cleaning, and close inspection of all parts. We’ve seen the O-rings cut, some missing, and the clutch they operate usually burns. Looks like it is a ZF 6 Speed, maybe coming from a Petrol car since you have the same part number. 1. Dec 2, 2015 · Hi Nick and welcome to the club. Feb 26, 2010. The fast shifts enhance acceleration and overall performance. They also list an option to convert from automatic to this 6-speed for an additional $1,500. Jan 3, 2018 · Hi guys, I found a pretty cheap 6 speed transmission out of a zhp for sale (ZF gs6-37bz). My '09 calls for Motorcraft full sythetic manual transmission fluid (the same thing that TexasRebel posted). Late 2002 with 6. A very popular 16 Speed Gearbox. ZF first introduced the S6-650 in 1998 on the Ford Mar 1, 2016 · The ZF6HP was designed and manufactured by ZF and later selected by Ford as its choice for a RWD 6-speed. 76 3rd speed 1. Feb 7, 2008 · The ZF S6-40 6-speed transmission is lubricated by engine type oil. 1 ZF 3 M Power diagram Based on engine power B to DIN 6270; shock factor K = 1. 6 up to 3. Mar 3, 2016. Jan 1, 2014 · The ZF 4HP16 is a normal-looking front-wheel-drive four-speed ( Figure 1 ). Clean the fitting surfaces of the motor (3) and drive hub. The torque converter is a lockup design and operates like any other. FYI - the BMW 10w-60 oil is fully-synthetic and is used in the BMW M5 engine. 0 should have M6HD-C transmissions. Faults on the sensor are: 1 - gathered filings on the sensor head (remove the sensor and clean). Tools Tool . 3 IDI, and 7. Please contact us with your requirements or to place an order All prices are plus VAT of 20% Export and UK Delivery Available. Supply Note: WE HAVE MORE COMING! Apr 1, 2017 · The Haynes manual calls for Mercon V in the ZF6 manual transmission. Released as the 6HP 26 in 2000, it was the first six-speed automatic transmission in Jan 2, 2014 · Frequent cases are the missing of the speed signal. One of the top complaints with the 8HP transmission is hard shifting, especially when cold. Please subscribe and click the bell button, for more mechanical, electrical tutorial works, and please support all tutorial video all Apr 19, 2024 · Common Problems. ZF 16S 2220 16 Speed Gearbox (Ecosplit) Diagnostics, Repair, Service, Recondition & Exchange. e. Sounds like you really want an automatic. The ZF 5 speed is known for being smoother than the Getrag 6, if you intended to use the M3 transmission. Shifting into reverse is becoming difficult, as is shifting into 1st gear at a stop. The first generation of the transmission was the ZF S5-42 which was used from 1987 until 1994 in the 6. More Information. This one’s a ZF box with both a range change & a splitter though the principles are PLATE FOR ZF-HYDROMEDIA-REVERSING -TRANSMISSION 1 = Gearbox type 2 = Gearbox Serial-No. Many members have had their gearbox Oil changed at circa 70k miles which they have said improves the gearbox performance --- gets rid of the ZF lurch - even though the gearbox is supposed to be for life. 3 200,000. Bench cradle Tool No. By way of example, the gearbox can be used in turning machines (horizontal B5) or machining centers (vertical V1) thanks to its variable installation position. This signal is collected from the speed sensor at the rear of the gearbox. Bilstein B12 - H&R sways - M3 RTAB + limiters - poly Aug 11, 2013 · I have a bf xr6 with a 6 speed zf trans. It is often considered to be one of the best transmissions ever made, but it has also been known to have some issues. 16 speed transmission The ZF-DUOPLAN two-speed gearbox is mainly used in machine tool drives. Both manufacturers use only one case pressure tap: the WK port on the driver side of the bell, just above the cooler lines. GS 6-37BZ 6-speed manual transmission. Nov 13, 2015. Shifting issues, such as slippage or rough or delayed shifting, are the most common complaints associated with Audi gearboxes. Rough shifting between gears, primarily 2nd to 3rd. 30K views 8 replies 3 participants last post by daniel_f. Apr 13, 2007 · Classic Driver. i changed the slave cylinder and clutch master cylinder as a prebleed unit ZF Ecosplit 8S 16S 151 Repair Manual | PDF. Show more. « Reply #11 on: August 26, 2017, 05:48:37 ». 1,6 liter) up to the overflow at the filling or control bore. BMW used this transmission with M60 V8 models such as the European manual 840i, European manual 740i, 540i; [1] as well as the FreedomLine® Transmission Refer to ZF Maintenance and Diagnostics Manual MM-0150, FreedomLine® Transmission, for complete maintenance and diagnostics information. How good is it compared to the ZF 5 speed ? (S5D 320Z). I know the gears are about the same and the main difference is the overdrive gear. Some of the vehicles known to suffer from the above ZF9HP48 transmission problems include: 2014> Jeep Cherokee. Feb 26, 2010 · 75w-90 is some HIGH viscosity oil to use in your 6 speed trans since the factory spec is for ATF. 82:1 ) and when i am empty i start in 4H fully loaden i start in 3h (45ton )100 000lbs when I loaded it easier, for example with the ground or legal weight (32tons-70500lbs) i start in 4H. There were 885 installed, starting late in the 230 SL (1965), all 250 SLs for all cars in model year 1967. 4 = Total ratio of the Gearbox 5 = Oil (Oil specification) 6 = List of lubricants 7 = Oil capacity 8 = Customer no. This gearbox presented with loss of 1st and 5th and subsequent gears through the range due to the hub breaking , removable dogs and syncro breaking into several parts, as with commercials parts are usually available from the main agents. ZF Ecosplit 8S 16S 151 Repair Manual - Read online for free. Optimized gear shifting can improve driver effectiveness, particularly Aug 28, 2023 · The Steptronic transmission was designed with BMW’s signature driving dynamics in mind. Maintenance procedures like checking the oil level and changing the Price:$319. Unfortunately BMW want £8k for a replacement box so am hoping to find advice on garages that could repair the gearbox. It is compatible with virtually all rear-wheel-drive vehicles and can work with ZF 8HP70 Transmission Recalls – Recall ID – NHTSA: 16V24000 – ZF 8 Speed Automatic Transmission — Summary In April 2016, Fiat Chrysler / FCA recalled 811,290 Chrysler Group vehicles equipped with the ZF 8-speed transmission and monostable gear selector. Type ZF 16S 1620 TD. Feb 24, 2015 · The ZF Ecosplit is a 4 speed fitted with a range and splitter thus giving you 16 foward gears. 25 to applied, if engine has 1 cylinder K = 1. On August 31, 2016 FCA issued TSB #21-013-16 titled 9 Speed Transmission Quick Learn Procedure. Unintentional rollaway due to the driver possibly selecting neutral instead of park. spacer disk (12) with shim rings (13). The ZF 5-speed did span the three models of the 113. Jul 6, 2021 · Despite the software updates and settlement offers, the transmission problems raged on. A 328i driveshaft would be perfect as it also has the ZF gearbox, but if you take a 330i 5 speed driveshaft the rear side would not bolt up as the 330i has a 6 bolt differential instead of a 4 bolt. After 1967 only non-US delivery cars were available with the 5-speed. I keep mercon 5 transmission fluid in them now, That seems to cure the problem. Approximate oil capacity of the ZF S6-40 is 2. 29-0. According to everything I've read online, a manual transmission from a 2006 330i should be an S6-37bz. The particularly powerful crawler gear provides assistance when launching with a high tonnage and on a gradient. Feb 27, 2021 · 89 posts · Joined 2020. No. 2 B1) and drain the used oil. The transmission consists of five friction elements (two rotating clutches and three stationary brakes), two planetary gear sets, a direct Feb 27, 2019 · From standstill, gently accelerate from 1st to 2nd making the change up at between 1300 - 1800 rpm. 88 Jun 9, 2010 · "It is widely reported on owner forums that the 6-speed gearbox in the 2006 & 2007 M roadsters and coupes is prone to grinding when shifting from 1st to 2nd gear at high rpm. Apr 22, 2012 · ZR 51 Performance-6-speed Manual Transmission Specialists . How does it shift for you in cold weather? It depends on what year. A lowered system oil pressure, an extra open clutch during deceleration, and additional springs in the shift elements were also new for the 8HP50, focusing on reducing drag. i have had a low pedal since i bought the truck a month ago. After cleaning the fitting surfaces, place the adapter plate with radial shaft seal (7) onto the motor housing. Transmission shifting into neutral. As 6-staged predecessor 6HP21-26 and Japanese — Aisin TR60\80 on profitability and dynamic characteristics. Paddle shifters make it easy to downshift heading into a turn for Dec 29, 2006 · ZF 6-speed manual transmissions are available standard on GM trucks with 6600 Duramax, and 8100 Vortec engines, and Ford trucks with 5. : 4. Oct 21, 2021 · Because of that, ZF widened the ratio spread to 7. Mar 6, 2021 · He offered me one from a 2006 330i and I bought it. 2 - wire breakage ( check the wires from senzor to the junction connectors near the radiator). 86 14. The automatic transmission 6HP21 was produced in 2006-2007 by the company ZF. Aug 27, 2018 · This video helps troubleshoot issues with the ZF 6hp transmission found in the E60, E90, E87, E65, E70. 2 quarts. News. 05:1 2. 8t models. This repair was required to ensure that the self-cleaning mode was working properly. 16S-221_CEI_254-279 - Free download as PDF File (. Personally I think Merc-V ATF is way too thin of a fluid for the ZF6 transmission. More on topic is that on some other references I had read, our specific transmission has a 627 # ft of torque Feb 26, 2010 · 16. Ford may have recommended Mercon V ATF back in 2002, but in 2017 the fluid has obviously changed a bit. 3. -. The gearbox is also suitable for use in many systems in which torque increase or speed reduction is required. Drivers report harsh upshifts and downshifts, firm engagements, and jerking between gears. Feb 24, 2015 · Common gearbox problems & symptoms to expect: crunching into gear, poor selection of 2nd gear, jumping out of 2nd gear and finally total loss of 2nd gear. #5 · Aug 31, 2012. *PTO Pump Extra*. The truck can carry on driving with the stop on but can’t down shift and is there for having to stop and turn off then on again everything is fine. 4L diesel putting out some 650lb ft of torque. 0 5th speed 0. Jul 29, 2014 · Model Year: 1989-96 CHEVROLET CORVETTE WITH ZF 6-SPEED MANUAL TRANSMISSION (ML9) Subject: INFORMATION ON CORVETTE ZF 6-SPEED MANUAL TRANSMISSION SERVICE PROCEDURE Source: Chevrolet Dealer Service Bulletin Bulletin Number: 77-72-04 INFORMATION GM OF CANADA AND NAES DEALERS ARE NOT AUTHORIZED TO UTILIZE THIS SERVICE BULLETIN. So for example if it shifts at 1900, it'll spike to 23-2400 rpm before it finally engages 3rd, and again, its a rough transition. The car is evoque 2015 dynamic 2. Clutch wear, lurching, or wearing out Feb 7, 2016 · E46 ZF 5hp19 Gear Monitoring and Wheel Speed Errors. 2) Bigger spreading thanks to seven gears reduces gas consumption. Power loss while driving, which poses a safety hazard. Other common problems include the transmission control module or the malfunction indicator light turning on due to low fluid levels or a transmission malfunction. This affects X3s equipped with the 6-speed automatic gearbox. Oil volume: 10 l transmission oil No. 9 gears in direct drive or overdrive version effectively apply the engine power to the road and support a fuel-efficient driving style. May 31, 2015 · I went through 2 sets of input shaft bearings in 450,000 miles on my 89 zf behind the 4. 9 IDI, 7. Transmission service due now message on dashboard. At operating temperature of the transmission, horizontally standing vehicle open the oil drain plug (see Fig. 281 (blue) Version 1: Version 2: and 1,2 l differential oil No Jul 5, 2008 · 7 posts · Joined 2005. 72:1 BMW ZF 5-Speed Manual Transmission Fix (5th Gear Lean, Detents, Shift Pins/Springs)ZF S5D 320Z BMW Transmission Shift Pin Service Tools https://streetdriveni The ZF 8 Speed transmission can accommodate a maximum torque output from as low as 300 newton-metres up to 1000 newton-metres. According to reports, there has been mixed response by BMW dealerships to this issue, some owners claiming to have received entirely-new gearboxes and others claiming Immediately available for download. Instructions are given for operating the transmission in different ranges and gears. 15 for 3 cylinders Transmission input speed (rpm) Transmission power input Technical data ZF 3 M-2 R ZF 3 M-3 R Shifting position «A» ratio 2. I have to have the clutch absolutely jammed to the floor, and then if it goes into 1st, it goes in really hard, with a clunk. Shifting gears is delayed. Stephens Engineering. There are 4 different tranmissions offered for the E85: 2 manual transmissions: GS 5-20BG 5-speed manual transmission (known from the E46 as S5D-250G). These vehicles include: 2014-2015 Jeep Grand Cherokee 2012-2014 Chrysler 300 . Sep 11, 2023 · Here are some of the most common ZF 8HP issues owners experience: 1. 8, dropping the revolutions per minute by 50 across every gear, according to ZF. 3) High shifting comfort and sporty shift forces Apr 9, 2021 · Re: ZF 5 speed transmission. My gearbox fault message comes up in the first 25mins in which i cant used or change the gears on the automatic box, but once switch off and switch back on again, and runs like normal driving, no problems its only when starting and running the car ,. recently the trans has started hard shifting and jerking on shifts, its having different probkens in different modes. The document provides specifications and operating instructions for ZF series transmissions, including the ZF16S-151 and ZF16S-221 models. 3 Powerstroke. Oct 25, 2020 · Problem. The 10 digit number denotes the exact specification for your vehicle and they are not usually interchangeable so make sure you get the right one. I can't determine whether that would be an E46 or an E90, but it should be the S6-37bz either way. Erratic upshifts/downshifts. Bearing replacer for front taper roller Apr 19, 2017 · Re: ZF 5 speed manual gearbox. Gently apply the brakes until the car comes to a standstill and hold on the foot brake for at least 15 seconds. PART NUMBERS: 1069-401-018 GS6-37BZ-DZ 1069401016 1061206034 23007532498 We ship World-wide. REV. It only applies to vehicles with a 3. Repair manual Amarok 6-speed manual gearbox 0F6 PDF download has the following content: May 30, 2009 · 10 posts · Joined 2008. Not sure what else is out there. 1. It describes the transmission type, gear ratios, lubrication system, and power flow diagram. 5 pints) V. Also lightly grease the motor shaft. A good and bad idea at the same time, the ZF 8-Speed transmission’s TCM is manufactured internally to the transmission. Clean oil drain plug insert and surface on the housing and install again. The ZF 5 speed is known to be a very durable gearbox except for the 5th gear/reverse gates which tend to stick. You could tell when it was time to replace them, it would rattle when you left the clutch out. The input hub must be heated to approx. The ZF S6-650 – Heavy Duty 6 speed manual transmission has an aluminium alloy main gear case and tail housing with the bell housing integral to the case. Getrag 420G transmission. The 6S-750 is similar in appearance to the previous May 12, 2021 · A full rebuild will cost you £2000 or $2600 - but you'd at least have some warranty. The most common problem with the ZF6 is that the third gear synchro can fail, causing the transmission to grind when shifting into third gear. It has been used behind diesel engines from 1999 to current production and behind gasoline engines starting in 2002 models. ZF 16S-181 16 Speed Gearbox. Feb 21, 2024 · Fluid leaks on the ground. A burning smell from under the car. #2 · Feb 27, 2021. This thansmission is considered to be an upgraded version of the 6HP19 series. This document provides information on parts for the ZF Ecosplit III 16S221 gearbox model. Ford licensed the design and started to manufacture the 6R60/80, with a few alterations. This 6-speed transmission was introduced in 1999 in the Ford F 250, F 350, F 450, F 550 and stripped-chassis models. This repair manual contains: Clutch mechanism, Clutch, Selector mechanism, Removing and installing gearbox, Assembly mountings, Gear oil, Gearbox housing, clutch housing and Input and output shafts. The ZF-6 is built in both a 2 wheel drive and 4 wheel drive versions with a diesel design only. This comprehensive and harmonized system Aug 5, 2022 · F48 X1 Xdrive 2018 Aisin gearbox problems! I'm new to BMW ownership and have a 2018 X1 Xdrive with the 8 speed auto box that has quickly started developing problems. Jan 26, 2021 · This includes the following: In July of 2020, Jeep issued a Customer Satisfaction Notification for the 2014 through 2016 Jeep Grand Cherokee – W41. GM adopted the S6-650 Manual and Spare Parts List ZF M line 6 1. Q) After installing one of the new ZF S6-40 transmissions, during operation the transmission now whines while in neutral with the clutch out. Reconditioned Gearboxes cost £ 750 + vat ( exchange ) Pictured below worn 2nd gear ( dogs ) BMW Mini 6 Speed. 68 14. Found in many different trucks including (but not limited to): Mar 28, 2010 · for example 4axle mercedes ( tipper) has 16speed gearbox ( zf -not mercedes gearbox) and it has 1500rpm @80kmh (50mph) overdrive gearbox (14. 3L PSD and the ZF-6 manual transmission, with 133,000 miles. May 17, 2003 · The gearbox is mounted direct to thc cngine and therefore can be used for front or rear en- gine drive. The model used in the Ford trucks has an internal oil pump to circulate and cool the lubricant, which is uncommon in manual ZF’s Ecosplit is a robust 16-speed manual transmission (MT) specifically designed to offer heavy-duty trucks, off-road and special applications a well-proven and reliable solution. Tool . This generation of transmissions is equipped with an upgraded Mechatronic and supports a wider range of engines (from 1. com. 0L diesel engine that received an emission recall earlier. As best as I can tell this transmission is no longer available. Apr 1, 2006 · The latest evolution of the six-speed design is the 6S-750 series of six-speed transmissions for the Ford pickup and stripped-chassis models. NOTES REGARDING THE SPARE PARTS ORDERS: When ordering genuine ZF-Spare Parts, please indicate: 1. ZF-6 Heavy Duty 6 speed manual transmission has an aluminum alloy main gear case and tail housing with the bell housing integral to the case. 75 1st to 5th gear synchro mesh; reverse with sliding gear Weight of gearbox: approx. Seems like a good ideaThe dodge tranny's seem to puke, and the Ford ZF automated manual transmission (AMT) technology is designed to automatically engage clutch and gear shift actuation. Then check control dimension "D" and vary using shim rings if required. 00. Has anyone here tried adapting a ZF-5 or ZF-6 speed manual transmission to a Cummins motor? I found a link that makes the plates for putting a Cummins in a Ford truck, but I'd consider the ZF in my Dodge truck (If Possible). 68 11. S671. Before You Make a Warranty Repair on a FreedomLine 16 8-Speed Automatic Transmission Diagnosis and Repair ô r^ K À À ] Á v > ] P Z D ] v v v K ] o } } o v d u µ Ç s o À Jun 4, 2023 · Make sure you have a driveshaft for the ZF (guibo is larger). Sorry to hear about your problems and hopefully the majority are now fixed - thanks for sharing. The majority of the failures we’ve run into are caused by the O-rings on the tips of the solenoids deteriorating, leaking fluid, and not properly stroking valves (figure 1). vd cz gj wf fm ca nv ey ct qx
